Vw cayc engine problems By jumpjetguy in forum Golf MK6 - 2009 - 2013 Replies: WVWZZZ1KZBW328017. clb Part No SW: 03L 906 023 FS HW: 03L 907 425 C Component: 1,6l R4 CR td H43 9196 Revision: --H43--- Serial number: 00000000000000 -- Status: OK 0000 62-Door, Rear Left -- Status: OK 0000 72-Door, Rear Right -- Status: OK 0000 77-Telephone -- Status: OK 0000 ----- Address 01: Engine (J623-CAYC) Labels: 03L-906-023-CAY. 6 tdi - Problems with the DPF. 6 TDI is a little slow but it's economical and does me just fine. ECUFix Blog Find out what's happening at ECUFix. I changed the oil pressure sensor switch drove it for about 20mins then came back on again for a few seconds before going off. But in the afternoon when hot By chatting and providing Customer: Hi i have a VW 1. 6 tdi CAYC engines. 6TDi CR 90Bhp Engine Code: CAYC 1. So much work to just to gain access. be/ VW Audi Forum - The #1 Volkswagen (VW) Forum Dedicated to the whole Volkswagen (VW) Group > Model Specific Sections > Volkswagen > Golf - Jetta - Vento - Bora > Golf MK6 - 2009 - 2013 > Golf 1. Things get worse when engine fully warms up. What is the engine codes of the data sticker? Data Sticker/Options Sticker and Engine Codes I'm guessing its: Manufacturer: Audi, Date(s) Used: 05/2010-04/2015, Model: Audi A1, Engine Code: CAYC, 77Kw, 105PS, 1. When first start in the morning engine cold,i can hear the engine hunting before settling to normal 800 rpm idle. But it seems to use a lot fuel. 6d VAG engines. #500to15000 #sell So my remapper has stated that an EGR delete is a very bad idea for this engine as it will mess with the DPF, whether this is because his map doesn't feature this is open to speculation. New Members Introduce Yourself Here VW Engine and Gearbox Golf 5 (type 1K) 2003 - 2009 Golf 6 (type 5K) Diesel engine 1. Engine ID: CAYA, CAYB, CAYC. It has to also flow through the heating matrix to cool the engine down. Due to the way water flows through the cooling system. 6tdi CAYC Engine – 05-07-2019, 10:29 AM. EGR is on back of engine so not a great job without a lift but doable. Too weak, I'd say, you might want something more powerful. 9 TDI DSG, Mods: Simple EGR delete, LED interior set up, LED rear footwell lights, LED Puddle lamps, LED Doorhandle illumination, LED License plate lights, LED Boot lighting. Check any/all receipts for previous oil changes, and post up which specific oil was used. Don't think it's been superseded yet. 6 TDi CAYD, log from before repair: Code: Engine Labels: 03L-906-023-CAY. 6TDI (CAYC) at temperature erratic part 2 - YouTube and when warm VW Passat 1. It is “normal” for those CAYC engines which have had the “improvement” recall, a perfect example of how to turn a drama into a crisis perpetuated by a megia feeding frenzy; VW screwed up, the worlds media organisations turned it into a disaster for everyone with no justification, utterly barmy! I’m having issues like this, cold The 2. I have ran into this problem and did not know how to fix it but I think this is the correct answer. The engine isn't VAG's best effort, there are known injector issues and the car is affected by the 'fix' and the 'hunting idle' problem etc - have these issues been cured, Hi all, Apologies for bringing this one up again, from searching I’ve seen its been covered many times in many forums, however some are either covered very basically, or in for too much technical depth for me yet! I just picked up a Mk6 Golf 1. The EA288 includes the 2. 4360. 6 TDI CAYC engine for over four years, THe starting problems only occurred in the winter months, I had this issue with my 2012 CAYC, what a pain - at times this has been undriveable. 6 Diesel CAYC 2012 electrical issues. mainly brake and suspension parts, and never had any trouble with them. The engine turns over, no unexpected lights/warnings, gears are fine and basically, when you release the clutch It is fitted with the 1. co Maybe somebody had similar issues and could point me in the right direction for problem-solving. VW Golf 1. 009571 (P2563) - Turbocharger Boost Control Position Sensor Circuit: Implausible Signal normally indicates that the vacuum capsule of the turbo control is split and there is no repair kit for this on the CAYB and CAYC engine, it means the turbo has to come off and be rebuilt or replaced. 9TDI engines are known to sometimes have faulty injectors that can be a costly fix! In this video I will tell you how to identify whi This is about my own VW Caddy 1. A couple of weeks ago To cut a long story short, I have been having difficulties cold starting my 1. e. VW are covering the complete costs for the replacement but I appreciate my car is only 4 years old. 6 CAYC engine came in with customer complaint of a lack of power (only marginally) an engine hesitation and surging at cruising s Repacing injectors on my 2010 ibiza 1. 61 TDI H23 9982 Revision: --H23-- Serial nurnber: 00000000000000 Coding : 00114014032500080000 The CAYC engine nightmare. TDI 101 Drawbacks with EGR delete Less maintenance issues. Wiring/Connector(s). upper end is Hi all, I am a fresh VW Passat B7 Bluemotion owner (1. 6 TDI common rail engine and it has the stop-start system fitted. Save Share New Members Introduce Yourself Here VW Engine and Gearbox Golf 5 (type 1K) 2003 - 2009 Golf 6 (type 5K) 2009 - 2012 Golf 4 (type 1J) 1997 - 2003. BRU - This one is 66 KW engine. com/manualsAsk Car Questions & Get We would like to show you a description here but the site won’t allow us. By djah in forum Golf MK6 - 2009 - 2013 Replies: 3 Disclaimer: VW Audi Forum is an "independant enthusiast website", Vag 1. 6 tdi overheat. This diesel is the most common in the family and is often found I have a 2012 Skoda Octavia 1. New Members Introduce Yourself Here VW Engine and Gearbox Golf 5 (type 1K) 2003 - 2009 Golf 6 (type 5K) 2009 - 2012 Golf 4 (type 1J) 1997 - 2003. p0403 is a common problem throughout the VAG group, with the 1. Inj #2 mg/stroke -1. • 4 cylinder, 1,598 cm³ turbo-diesel engine developed by the VAG group. It had to be fixed as it was a potentially dangerous fault and Looks like I am also in the failed EGR valve club. Thread Rating: 25 Vote(s) - 2. 4696. I had funny issues on my . New Members Introduce Yourself Here VW Engine and Gearbox Golf 5 (type 1K Please excuse if on wrong forum . Few problems with the way the car waz running so added fuel cleaner got dpf filter checked. It regularly goes into limp mode, and intermittently has the coil light illuminated as well as the engine warning light on. youcanic. 6 Bluemotion CAYC Engine EGR Replacement guide I bought my son a car from Auto Trader VW Golf 1. 6 bar. Disadvantages: NOx emissions will be higher The car (not mine) is a UK model 1. I fixed the same problem by bypassing the internal heater matrix. with the introduction of self The EA288 engine series appeared in 2012. 16507(P0123) - Throttle Position Sensor (G69): Signal too High is usually a vw passat codes - p0642, p0407, p0236, p0335, p0341 My car have this codes: p0642, p0407, p0236, p0335, p0341 pls help vw passat, 1,6 tdi, cayc engine, 2011 year Need more help with a p0407 code? If you still need help regarding the P0407 trouble code, please post your question in our FREE car repair forums. when the t is below +3°C) and revs decrease from ~1100 to standard 780 (Problem solved: Blocked heater matrix / heat exchanger - replaced with a new one) Hello everyone! I am trying to help a friend and his missus with their overheating Golf mk6 2010 1. 9tdi PD105 engine. Since I have had it my car, a Golf MK6 2012 Model 1. The engine works properly and the sound is awesome. If more than 999,999 engines were produced Hopefully you guys could help me on this. Ashveer03 Lieutenant Posts: 1758 Registered for: 7 years 11 months 2007 VW Jetta MK5 1. 6 TDi. My initial thoughts are this is the air intake flaps fluctuating altering amount of hi, I recently was driving my Golf 6, 1. At 2000 rpm and an oil temperature of 80 °C, the excess oil pressure should be at least 1. Perhaps the controls are dropping CR pressure a bit too far. I had issues with the previous engine so I went into the purchase with my guard up. Disclaimer: VW Audi Forum is an "independant enthusiast website", These are the usual symptoms of failure of relay 109 of the group VAG, audi, seat, skoda, volkswagen. New Members Introduce Yourself Here VW Engine and Hi - my daughter's 1. The injectors are for sure shared with other manufacturers, the The VW 2. 0tdi counterpart. I have a 2010 golf 1,6 tdi which has a miss fire on idle and a slight knock on low rev. New posts Search forums. Coded it in, still throws the same code. 6 TDI engine code: CAYC. Hey everyone Wanting some advice and troubleshooting if possible for my Audi A1 1. Does these readings tell if any injectors are duff. 6 litre common rail diesel injection engine (engine code - CAYC), was reported to have an engine management light and glow plug warning light both Had intermittent starting problems i. 6 Bluemotion CAYC Engine EGR Replacement guide. e. Answer: On each regeneration or attempted regeneration, a certain diesel fuel amount is injected into the engine oil which reduces the oil life. The CAYC engine is a PITA so start with a code read. Jon Buy engine for VW PASSAT CAYC, in stock now, cheapest online prices, free warranty, fitting & delivery offered. My Crafter was in VW service and they done a lot. 6 TDI Engine CAYA CAYB CAYC CAYD CAYE CAYH This kit has been specially designed and developed for 1. When you turn the car off and back on again all is well until you put your foot down hard it goes into limp again! when starting it from cold (18*C) it runs rough, the idle is all over the place, sometimes it even stalls, the idle goes up and down and clatters when it does, then when the engine is a little warmer, the idle balances out. When limp mode kicks in a quick recycle of the ignition should bring it back in line. CAYC, 7 speed MIL DSG. 0 or +/-2. 6 tdi with the CAYC engine?, or does it have to be from a Passat? Leon 1. None of them are reliable. There are loads of CAYC engine fitted to 30 VAG models. :R32 due to a failing battery I bought and fitted original VW EGR part#03L131512DQ for girlfriend's Golf TDI (CAYC) for around £200 including all gaskets/fittings from eBay. But in the afternoon when hot its 1 kick. The typical coil warning light and limp mode, confirmed with VAG COM. I admit I'm happy with the response from VW as the car is now out of warranty. Car is 2005 VW Touran (which is based on Golf MK5), whith 1. Failure to start at first turn of key first time in morning. 6tdi sport due to symptoms poor starting and no power underload. 0. Slava Ukraini! 0 0 0 . New Members Introduce Yourself Here VW Engine and Gearbox Golf 5 (type 1K) 2003 - 2009 Golf 6 (type 5K) 2009 - 2012 Golf 4 (type The Volkswagen (VW) Golf 1. There are no fault codes stored, but done a check on injectors om idle and they are : inj #1 mg/ stroke 3. Edited 6 August Hello I am installing a TAFMET EGR simulator in my 1. A guide to the various engines codes, common faults and issues on the VAG group 2. No intake clogging to worry about. 6tdi 2013 advice please. But from other side, my fathers work Caddies ar going strong with few problems, because they are getting driven, racking up miles. There was plenty of heat coming through the vents when I turned the car off. 6 TDI Diesel CAYC Hatchback. 6l CR TDI engines starting problems may occur at low outside temperatures because of a faulty earth contact in the engine control unit. If the egr has truly failed then regarding brands of parts I'm not sure To cut a long story short, I have been having difficulties cold starting my 1. This VW Polo 6R 1. The first part (maximum 4 characters) makes up the „engine code“, and the second part (6 characters), the „serial number“. So you have code 16792 (P0408 ) - EGR Potentiometer (G212): Signal too high, not 16864 (P0480) - Coolant Fan Control Circuit 1: Electrical Malfunction? Address 01: Engine (J623-CAYC) Labels:. Symptoms are: Car has very low low end power. New Members Introduce Yourself Here VW Engine and Gearbox Golf 5 (type 1K) 2003 - 2009 Golf 6 (type 5K) Hi all Looking to see if anyone here has experienced a particular fault (which appears to be common after reading many car forums) with Mk6 (2009-2012) VW Golfs. Is there a guide anywhere on replacing them yourself. By dave254 in forum Golf MK6 - 2009 - 2013 Replies: 6 VW Audi Forum is an "independant enthusiast website", Doc wrote: ↑ Sat Nov 20, 2021 8:50 am Truly awesome break down of the failure and interested route cause analysis. it also had such values at 120,000 km. My Golf 2010 1. there is a known TPI (common issue) with these, and the proper fix for these is a new EGR cooler, with a software update for 01 - engine. e rear demister, headlights, Heater on etc). 6 CAYC Technical specifications. Golf 1. Thinking Hi. The symptoms are very weak interior heating (worst at passenger side), as well as overheating engine under load (uphill) at high gears (low rpms). 0 bar" Injector failure is a well known issue on the 1. Hi All, driving a VW Polo 2011 1. Had a glow plug and check engine for a few times (not always). clb Part No SW: 03L 997 557 L HW: 03L 906 023 A Component: R4 1. There are no fault codes. I have had an issue with this car engine recently and hope someone can assist please. if you go We have ran diags using ODIS and VCD's and even OBDeleven. 0 www. 6 tdi cayc engine P0402 FAULT CODE. The next day it did the same and started again after same Check engine light came on, VCDS diagnostics as follows. The primary warning signs of The main dealer also completed a oil pressure test and told me there was nothing wrong with the engine. 6TDi CR 105Bhp ENGINE SHAKING, MISFIRING, RATTLING AND TAPPING UNDER LOAD AND A FEW OTHER SYMPTOMS Hi there My 2012 8P Shape 1. Suddenly cruise switched off and car started to loose poweer. 6. New Members Introduce Yourself Here VW Engine and Gearbox Golf 5 (type 1K) 2003 - 2009 Golf 6 (type 5K) 2009 - 2012 Golf 4 (type 1J) 1997 - 2003 Top Contributors this Month View All Under trailing throttle (while shifting) CR pressure probably rockets. related issues it is not uncommon to set a false G28 fault codes due to extended Good Evening, I've just bought the above car and noticed the other day a lumpy idle when cold. A couple of weeks ago A massive problem with the CR TDI engines but especially the CAYC 1. So, my question is; how reliable are these engines? I've done a lot of research and seem to come up with the same issues of the injectors failing every 5 minutes, and them spending more time off the road than on it. Replaced ECU with another one, ECU now talks to vag-com. The car in an Audi A1 with a 1. Failure to do so could damage the engine. . 6 tdi cr engines (CAYC and maybe the other engine codes too ). 03L-906-023-CAY. 10. The engine always starts normally but while it's warming up (esp. 6 TDI engines are generally reliable and long-lasting, but like all engines, they can develop certain issues over time. Engine code is BKC. would start then die after 1 to 3 seconds. This has only occurred since this fault code appeared this. 6 tdi CAY Engine - has 67k miles A week ago I noticed upon starting it for the first time on any day, for the first 5 minutes, the car would shake on idle, after 5 minutes, it would go away and the car would be faultless from then Note that it is P0407, not PO4O7. Volkswagen Passat Wagon 2006-2007. 6Tdi CAYC with DSG box and that shows that there is a single coolant thermostat but there are two alternative arrangements, one Hi all and Happy New Year I am hoping that someone will be able to help me with a problem that I have with my sons SEAT Leon II 2010 1. I went out a small drive, but when I come to a steep hill where I live it EGR Valve on 1. Autodoc are listing a new WAHLER 710861D ( 03L 131 512 DQ) EGR valve/cooler module for £259, and the local VW dealer is close to £500 for the same part. The next day done the same, done oil and filter change and same result after about 20mins driving it The problem is these heads have porosity issues upto casting number 230 plus VW state it is not permissible to skim these heads (long story) so the best option in a new AMC casting which you can buy for around £900 bare right upto fully built BUT at the moment they are on backorder everywhere due to high demand CAYB and CAYC used in other Engine size/power: 1. Traditionally, I would try to fill a new filter/housing to a certain level before fitting, just to save priming by hand so much. 6TDI (CAYC) warming up all fine part 1 - YouTube. 6tdi CAYC engine which is in various outputs up to 105hp (?) in several VAG models, that can be placed all on one thread. g. clb Part No SW: 03L 997 558 A HW: 03L 906 023 A would be the possible reason for low HP rail if HPFP sounds OK with no sign of failure. 6 TDI for at least 2. https://www. It also is named as the modular platform of diesel engines (MDB - Modularer Dieselbaukasten). My dilemma is deciding Volkswagon polo 1. 6TDI (engine CAYC) has suffered from a slight but regular fluctuation in the RPM between 740-820rpm (as per VCDS) which you can feel through the steering wheel. 6 tdi 2010. Since getting it I've had 3 different injector Here is a quick look at the common faults and problems with the VAG VW Audi group 1. 6 TDI injector problem. It takes as long as half hour or more of driving. A CAYC engine, the switch should be part number 036 919 081 D which is 0,3-0,6BAR and colour coded green. My mk6 golf 1. I changed MAP and MAF sensors, N75 valve and it made Disadvantages of the VW CAYC engine This diesel engine is considered quite reliable, but it does not like bad fuel. I'd avoid this. Some common issues with these engines include: EGR Valve CAYC (2009 – 2015) – the most popular 105 hp version; CAYD (2010 – 2015) – 102 hp engine for Caddy; CAYE (2010 – 2015) – 75 hp engine for Caddy. but seemed this was a good starting pointgot an Audi A4 1. 6TDI and 1. A massive problem with the CR TDI engines but especially the CAYC 1. Top Contributors this Month View All. Low oil pressure warning comes on at <10psi! My VW mechanic recently recommended using Lucas VW TDI Discussion Areas. I believe my problem relates to a crudded up EGR valve for which I'm looking instructions on how to access and remove and clean, or The CAYC engine is also known for developing ports head problems so it needs to go up on a lift to see if there are any leak traces. About a week ago she began having issues after starting it each morning. Because the engine seemed to do well under power before shifting, this doesn't point toward HPFP issues which we are all over-sensitized to expect. 6 TDI CAYC engine for over four years, THe starting problems only occurred in the winter months, and only affected the first cold start of the day. 9TDi 130bhp 2001 reg anyway, read numerous posts about EGR valve and totally confused , blocking off/settings/cleaning/ This fault code may be caused when the Actual and Specified Turbocharger requests are considered Implausible by the engine controller. Post by Southhamscaddy » Thu Oct 29, 2020 1:52 pm. Fault frequency is 137 means the fan motor intermittently Hello I'm new here. 6tdi blue motion, the low oil pressure light came on for a few seconds then went off. 6 TDI with the CAYC engine, and the car has done 81,000 miles. Its apparently a common thing with 1. Manufacturer: Seat, Date(s) Used: 11/2007-05/2010, Model: Buy engine for VW GOLF CAYC, in stock now, cheapest online prices, free warranty, fitting & delivery offered. Volkswagen Factory Service Bulletin OBDII Code P0087 When is the code detected?: The Engine Control Module (ECM) has determined that the fuel rail pressure is too low for a specific engine RPM. Now it all CAYC engine. 6 TDi 16V FAP BlueMotion 105 cv. Injectors on the CAYC engines had a horrible reputation, but right now, yours are still "within spec", which I think is either +/-2. The engine can be seen running here on Y'tube here when cold VW Passat 1. clb Part No SW: 03L 906 023 DQ HW: 03L 906 023 A Component: 1,6l R4 CR td H23 5915 Revision: ----- Serial number: 00000000000000 Coding: 00114014030401080000 Shop #: WSC 00066 000 00152 ASAM Dataset: EV_ECM16TDI02103L906023DQ 001007 ROD: Help please IAT issue cayc engine – 26-08-2019, 11:27 AM. Subject - VW Caddy 2012 VW Caddy 1. She called the AA but was somewhat surprised when an official VW/Audi breakdown service vehicle arrived (I've since learned the AA operate the service on behalf of the dealer Forum Announcements, News & Problems; Forum Guides & Help; Forum Improvement Suggestions; Question 1. Normal engine running oil pressure is about 65-80 psi. The only way to overcome this, is to drop down to 3rd gear, and raise Buy engine for VW TOURAN CAYC, in stock now, cheapest online prices, free warranty, fitting & delivery offered. Once warm it's fine. 5 years or sowith the problem - wobbly idling. 6 TDI CR - CAY Engine Turbo Problem My little MY2009 VW Golf Mk6 1. A couple of weeks ago the car cut out for no apparent reason but started again after switching ignition off for a few seconds. Since the injector issues keep It contains useful information and tips that will help you repair and maintain your Engine. Applications: Volkswagen Golf 2009; Volkswagen Golf Cabriolet 2012; Volkswagen Golf Plus 2009; Volkswagen Passat 2006; Volkswagen Passat 2011; Volkswagen Passat Variant 2011; Volkswagen Polo 2010; Volkswagen Touran 2003 2011 Golf Match 1. * You can see this video in Spanish: https://youtu. 6l TDI H43 9982 Revision: --H43--- Serial number Hi all and Happy New Year I am hoping that someone will be able to help me with a problem that I have with my sons SEAT Leon II 2010 1. Thanks as always Frank . More than a little annoyed at a 2012 car with 40k miles. It is an awful job to do, the unit is bolted across the back of the block above the drive shaft (which has to come out and the DPF has to be disconnected and moved to one side), typically we can turn one around in about six hours but that is six feet up in the air, doing one on your back doesn't bear Are they best avoided? Or are the issues what you would expect with any other engine? Many thanks. 88 Average Engine (J623-CAYC) Labels: 03L-906-023-CAY. I have a problem with the B6 2010 passat 6 SW 1. Thought I'd start a new topic line as problems have moved on since my abs sensor problem, which I then digressed with this issue You shouldn't assume 'everything fine' if warnings come and go. Hi Flapperjack, WoW notching up approx 50 of these you must be able to do them with eyes closed by now. my dad has this cayc engine. 6 TDI-CR CAYC 105PS - more on my profile. on contacting VW Customer Care they did contribute towards its I have a 2010 1. 020 8555 1234 Bought a used Ford Mondeo Diesel Engine from them. 8 20V Turbo. how can we make these last longer? VW claim that one of the reasons for pump wear/failure is due to incorrect priming, where the pump runs dry for a while. 6 TDI Turbo DIY Actuator repair and the background of why it did what it did. 6TDI, 2. I got the following readings when cold: IDE00365-ENG99400 We have similar engines in our VW caddies at work in airport, and those engines die like flies without highway miles on them. Although far from perfect the 2L has been much less trouble, apart from the occasional snapped crank CAYC engine. 6022. I will try to make it very short: after the card heats (water getting to 90 degrees) and usually after a first stop at a intersection, the following symptoms are starting and don't stop until turning it off Hi, I am after some help please. Thread starter JimmyUK; Start date Sep 9, 2020; J. 4 TDI engines. the 1. New Members Introduce Yourself Here VW Engine and Gearbox Golf 5 (type 1K) 2003 - 2009 Golf 6 (type 5K) Can I use an ECU from say, a Golf 1. Hi Peeps, I'm an Octavia owner, a 1. these engines performed just fine before VW's trickery was discovered. VW TDI Discussion Areas. 6TDI VW Golf Bluemotion, engine CAYC with 99K miles on the clock. Let me know in the comments which problems you are experiencing an Hi. We include the PD and newer CR engines in this guide. VW GOLF MK6 1. 6TDI seems to suffer more issues than its 2. I let it cool down and checked the coolant, it was still at the correct level and no visbile leaks/contamiination. The reason is the new 507 spec oil is the only oil to use in these cars, and the problem with not using that oil will be egr/dpf issues not engine issues. Inj #3 mg/stroke -1. If network connectivity becomes -- Status: OK 0000 62-Door, Rear Left -- Status: OK 0000 72-Door, Rear Right -- Status: OK 0000 77-Telephone -- Status: OK 0000 ----- Address 01: Engine (J623-CAYC) Labels:. I've got Golf Mk6 1. It has hard start issues in the morning when cold. highlighted here) and VW have released the updated part 03L130277S (e. 6 TDi engine and it has done 47000 miles. 6-liter TDI engine inherited the main cylinder block dimensions for the EA189 engine such as stroke, cylinder bore and bore spacing. 0 TDI engines with tuning tips. I'll give it a good run out over the next week or so to see what it's really like. 6 tdi rise the temparature hand over 90 just as I pulled into my drive tonight. I know this has been covered millions of times but I can't find a fix so here goes. 6 TDi Touran - CAYC - Hard Start from cold. clb Part No SW: 03L 906 023 MM HW: 03L 907 425 C Component: 1,6l R4 CR td H43 9050 Revision: --H43--- Serial number: 00000000000000 Coding There was a known issue on earlier cars with the CAYB or CAYC engine involving a problem with the poly V belt tensioner covered by VW TPI document number 2021123/3 but this should not apply to a 2012. It is an awful job to do, the unit is bolted across the back of the block above the drive shaft (which has These problems can range from issues with the high-pressure fuel pump, turbocharger, diesel particulate filter, oil leaks and others, which can cause a loss of power, poor fuel It's as if some gnome is whacking my engine from the inside with a sledge hammer, but engine smooth out when I accelerate just a little nearing 1K rpm, but it drives in limp mode and won't shift pass 2nd gear on flat road, but it I am hoping that someone will be able to help me with a problem that I have with my sons SEAT Leon II 2010 1. Here is our EGR Valve Removal Kit for VAG 1. Sounds bizarre but it works. Commonest problems were broken and worn out mechanical parts. the car started I am looking for your help, as 2nd owner of Das Welt Auto 2011 Touran SE, purchased with (28k miles) 2 yrs ago from UK VW dealer with 12 months DWA warranty. I looked up the VW Elsawin Workshop Manual for Golf mk6 1. clb Control Module Part Number: 03L 906 023 PC HW: 03L 907 425 C Component and/or Version: 1,6l R4 CR td H43 0869 Software Coding: 00114014030400080000 Work Shop Code: WSC 35110 790 50316 ASAM Dataset: This is a typical example of how many CAYC engines behave after the update which is why we continually implore our customers to ignore the letters and walk away, there is no legal obligation to have it done so don’t. 6 CR TDI (75bhp) Crankcase pressure and blow by 1. 6 TDI the most common issue with the CAYC engine is EGR valve failure closely followed by injector problems. Step 1: using VAG COM log block 11 from 2000rpm to 4000rpm in 3rd gear on a flat straight bit of road from this info in the log file, I Audi A1 engine issues – 20-09-2018, 08:51 PM. new VDO part#A2C9626040080 versus old part#A2C59513554). 6 TDI common rail, that has over 130,000 kms on it. This motor is very, very I am hoping that someone will be able to help me with a problem that I have with my sons SEAT Leon II 2010 1. 6TDI 105 HP CAYC engine, smoothly on the Highway at 120 Km/h on cruise control. 6 TDI 2010, 35K miles, fully serviced by main dealer. 0-liter Volkswagen CAAC 2. 0 TDI engine is notorious for fuel injector failure, a common problem that can create significant engine trouble and high repair costs. 6 TDI - How reliable. 6TDI - Engine Code CAY Garrett Friday,03,March,2023,12:01:07:38737VCDS -- Windows Based VAG/VAS Emulator Running on Windows 8 x64 VCDS Version: 22. 6 TDI CAYC 2009. Looks like oil feed return pipe removal DPF drop plus right hand drive shaft in way. The part in question is the 'EGR Valve' and literally, when it fails, the car will not move. The only way I found out the egr had not actually failed was by running a test through vcds and checking the gears weren't stripped on the egr motor. Pre-Requisites for this to occur are engine cold and Electrical Consumers On (i. 6l TDI H23 9978 Revision: --H23--- Serial number: 00000000000000 Coding I have recently joined the EGR valve failure club. Answered by Matt in 12 mins 11 months ago. Top. My last trip was about 80 miles no problems, but after stopping to unload shopping and starting The engine number consists of up to nine characters (alphanumeric). 8. New Members Introduce Yourself Here VW Engine and Gearbox Golf 5 (type 1K) 2003 - 2009 Golf 6 Hello , today found an interesting post on YT, one which might help a lot of struggling mechanics/ vcds users with the newer generation 1. Home. Only four screws and a water pipe connection hold the cooler assy on,just so awkward for access though at back of engine. 6 TDI CAYC 105 HP) and after only 2 weeks and like 100 km with the car the hell started. Volkswagen GTI 2006-2007. My car is a 2010 Golf Plus with the 1. Needless to say the original skoda dealer has wiped his hands of it and I have managed to palm it off onto another skoda dealer. the cause is due to the egr cooler interally leaking coolant, thus burning coolant within the EGR system causing the potentiometer/valve A 2010 Volkswagen Polo with a 1. 6 tdi has developed a fault where there's loss of power under the following conditions: When engine has warmed up to around 75C and above, and whilst driving at 50mph in 5th gear at around 1400rpm, the engine falters and starts to run very unevenly, accompanied by serious loss of power. I got similar issues with the main what had PJD83. Top Contributors this Month. Power starts to kick in at only around 2300rpm. Car doesn't over heat anymore. 0TDI VW, SEAT, SKODA, AUDIP0403P040300Find the items that are used on the Dave Sterl channel in the Amazon shop. Re: Audi A1 engine issues VW Audi Forum is an "independant enthusiast Hi to all, thought i would post an update ref my VCDS readings on the P0402 fault code. Failure of any engine water pump would cause fast warm up and possible overheating as water is not being circulated round the engine, heater and radiator. These issues can range from issues with the high-pressure fuel pump, turbocharger, oil leaks and diesel particulate filter. It started about a year ago, I did not notice the problem before. BLS - this one is with DPF I think and the cam is like in BRM with bad injector profile and prone to failure. 6 Ltr, 4 Cyls, Remarks: Turbocharged Direct Injection Common Rail (TDI-CR) 16v Timing belt VW had 3 revisions. 6tdi CAYC Engine. 6 CAYC, in limp home mode, coil light and dpf light on, everything appears I am hoping that someone will be able to help me with a problem that I have with my sons SEAT Leon II 2010 1. A very common failure on a 1. 2010 Golf SE 1. 6 TDI CAYC - P2563 - cannot adapt turbocharger. Ross-Tech. Subsequent starts during the day, hot or -- Status: OK 0000 56-Radio Status: OK 0000 62-Dcor, Rear Left -- Status: OK 0000 72-Door, Rear Right -- Status : OK0000 Address 01: Engine (J623-CAYC) Label s: . However, as this is all entered into the 'electronic' history of the car any future problems should be seen as a pattern by VW, similar to somebody's medical history. What's new. The car has done 71k. Therefore, most of his problems are somehow connected with failures of piezo injectors. A couple of weeks ago the car cut out for no apparent reason but In fact the CAYC engine itself has been something of a disaster, no so much in the hot oily bits but the externally sourced external items such as flywheel, injectors, EGR valvs, DPF' etc. • The engine has a double overhead camshaft and 16 What to look for when buying a Volkswagen Polo 2009 - 2017, covering common problems to check for and overall vehicle reliability. Other than some faults for disconnecting items that were cleared it shows no faults. 6 TDI CAYA CAYB I have a VW 1. Inj#4 mg/stroke -0. Joined Jul 20, 2017 Location Notts - UK TDI VW Sharan + (Mondeo ST) Sep 9, 2020 #1 Hi, Hopefully someone here can help diagnose the issue. VW Engine and Gearbox P0670 Glow Plug Control Module Control Circuit/Open So I wonder if there are two unconnected problems, especially as the MIL light came on right after a garage changed the battery (the control relay and connecters are right under the battery I think)? For the CAYC engine there is a idle quality improvement function Network coverage: OTA updates are delivered to your vehicle using cellular connectivity, so cellular network coverage is critical for a successful update. I have gone through the light system properly and when the 2nd flashing light has come on I have Hi, can some please help me. These are known to cause a loss of power, poor fuel Injector failure. New posts Latest activity. The 1. Tonight I popped out and checked the injectors on VCDS. 1 Fault Found: 001025 - EGR System P0401 - 001 - Insufficient Flow - Intermittent Menu. New ‘06 VW Jetta TDI - BRM Engine 212k Miles - 2nd Owner - DIYer Nov 15, 2019 #17 oilhammer said: There is probably 20+ threads on this already. clb Part hopefully if you lucky it solved many problems in the car at the same time Fault priority is 2 means important can cause engine overheated etc. 6 TDi, and those also let go. clb Part No SW: 03L 997 557 P HW: 03L 907 425 C Component: R4 1. For quite some time, I have noticed the engine takes increasingly longer to warm up. The VW specification is bizarre, they state "Oil pressure when idling: at least 0. This unit is a very common failure on the CAYC engine and cleaning them is rarely successful, I strongly recommend that only a genuine VAG unit 03L 131 512 DP is fitted, these retail Good evening all, first post as I can generally find what I am looking for by doing a search but this one has me stumped. Maybe due to the software. 6tdi diesel on 2010 plate wth about 57k miles on the clock and it's generally in excellent condition. 6 TDI CAYB, stock conditions, 9972 ECU software, having injector issues for the 3rd time. I know a lot of people with these in their Caddy’s use the AA membership that covers the 1st £500 of parts purely down the high Hello! I'm new to this forum and apologise if I missed similar topic in search. After 135k miles the engine started making terrible noises as the engine finally decided to give up the ghost. M. com/scanner/Get Factory Service Repair Manuals & Specs https://www. 6 tdi ecomotive VW/Audi CAYC engine. vw golf mk6 1. increase speed. clb Part No SW: 03L 906 023 DQ HW: 03L 906 023 A Component: 1,6l R4 CR td H23 6302 Revision: ----- Serial number: 00000000000000 Coding Hi All, Perhaps someone can assist. Also their oil pump is plastic, at least on VW caddy 1. clb Part No SW: 03L 906 023 DR HW: 03L 906 023 A Component: R4 1. I had a OBD gizmo with me and I quickly conncted it and found out that injector number 3 was the culprit. amazon. 6l + 2. I have found the workshop manual one at Removing and installing exhaust gas recirculation cooler but I havent found anyone who has Volkswagen Eos 2006-2007. (CBDC) and Engine size/power: 1. It’s just ticked over 100k miles, been well maintained though. Until today, the car engine (when cold) started Any experiences please, advise, warnings etc concerning remaps for the 1. Jump to Latest The injectors used in the CAYC engine are very unreliable and used ones often a disaster, also they must be individually coded into the cars ECU with the code printed on top. Volkswagen Passat 2006-2007. Volkswagen Jetta 2005-2007. JimmyUK New member. TDI 101 1. Get a quote now. 0l common rail diesel engines. Sunday, 5 July 2015. Everything is the same as BKC engine, difference is only the ECU (different tune). Then under power demand (after gear change) the engine can't deliver. however no engine management light on. Sent from my iPhone using Tapatalk. 6 TDI problems and reliability. I've owned it for about 4 months and bought from a reputable garage, the owner being a good friend for 35 years. Engine (J623-CAYC) Labels:. 6 diesel VW Golf and the MIL is on. The next day it did the same and started again after same procedure. Had the fix done, 6 months later, injector had a hissy fit. 6 TDI common rail engine are prone to failure (e. Then suddenly would right itself and start and would be fine. Damon Howes, Opus IVS VAG Master Technician, will be presenting a short webinar to guide you through one of the most common issues Opus IVS Master Technician I am hoping that someone will be able to help me with a problem that I have with my sons SEAT Leon II 2010 1. 6 tdi (CAYC 105bhp) is going into limp mode and throwing the following codes: P0087 Fuel rail pressure too low and P228C Fuel pressure regulator exceeded controlled limits. 0 TDI and three-cylinder 1. Hi, In the last 2 months I have had none stop problems with the DPF filter, I hae taken it to the Volkswagon servicing, now the third time the filter is blocked and Volkswagon are saying it's not covered on the warranty. A year ago, within the end of warranty period Hi, I have an issue with my Golf regarding fuel pressure. 6tdi Match a couple weeks ago. Forums. I have a Golf Plus 1. carried -- Status: OK 0000 62-Door, Rear Left -- Status: OK 0000 65-Tire Pressure -- Status: Malfunction 0010 72-Door, Rear Right -- Status: OK 0000 ----- Address 01: Engine (J623-CAYC) Labels: 03L-906-023-CAY. Hi, I have a 1. Some loss of power at highway Home. these suffer from wiring Buy YOUCANIC Pro Scanner https://www. I am far from convinced that the failure of mine has anything to do with clogging) Those zeros are printed on the diagnostic report [Golf EGR diagnosis]. : 2024210/2 Engine control unit Release date: 01-Oct-2010 Notes Repair instructions Technical background On vehicles with 1. Hi to all, thought i would post an update ref my VCDS readings on the P0402 fault code. Fuse(s). It manifested itself intermittently with the engine warning coming on, car going into limp mode and on stopping and switching off and restarting it would run ok again for a while. 6 TDI-CR 5dr. I have a 2010 Touran 1. During this time, the From my research the Siemens VDO injectors in the 1. VW 1. com VIN: TMBFL25J2B3193204 License Plate: Mileage: Repair Order: Injector readings ----- ----- Address 01: DTCs cleared ----- ----- Address 01: Engine (03L 906 023 LN) 12:03:21 Workshop campaign 23F7 Transaction No. Remedy Note. By Jon Byrne in forum Leon Replies: 0 Last Post: 24-07-2017, 06:20 PM. 6TDi CR BlueMotion comes in an option of the following two engines: Engine Code: CAYB 1. I've worked on cars since 1963 when nearly all cars were petrol and VERY simple. Volkswagen 1. 0 TDI diesel engine was produced from 2009 to 2019 and was installed on numerous minibuses created on a restyled platform from the T5. 6, the EGR valve has failed, expensive part and evil to get at. If the "INSP" light in the instrument cluster comes on, the engine oil is exhausted and must be changed. Replaced entire engine loom, no luck. This 2011 Touran with the 1. The VAG 1. Thread starter iichel; Start date Aug 22, 2021; Status Not open for further replies. 3036. 1 (x64) Data version: 20221026 DS344. 1. 6 CAYC and Address 01: Engine (J623-CAYC) Labels:. Have fitted a nearly new injector (less than 4 weeks old), now trying to do anything along the lines of coding it or soft reset or anything, it says I need security access, so I jump back out of the coding section, into security access [O] Firstly, if you have any sort of problems then step 1 is always the same, diagnostics. jptc cevoh ouxie arhgdvb bcsgbi dspqw nmuc ceuio grvmy pval